Jinan Zhongwei Casting And Forging Grinding Ball Co.,Ltd
Jinan Zhongwei Casting And Forging Grinding Ball Co.,Ltd 18 Years focus on development and production of grinding media Casting quality with strength, Forging glory with integrity
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1.Electric Furnace as compared to coal
2.Fair Market Price
3.Quality guarantee
4.On time delivery
Our Services
We supply forged steel grinding media balls with diamater 20mm-150mm.
We supply casted iron grinding media balls with diamater 20mm-150mm.
We supply grinding rods made by C45 Steel ,60Mn Steel,B2 Steel,B3 Steel.
We supply grinding cylpeb (Cylinder) with High Chrome,Low Chrome,Medium Chrome
The production process of the forged grinding balls
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008
Type and Chemical Composition of Forged grinding media Ball
| Name | Material | C | Mn | Si | Cr | S | P |
| ZW-1 | 50Mn | 0.48-0.56 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
| ZW-2 | 60Mn | 0.57-0.65 | 0.70-1.0 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
| ZW-3 | 65Mn | 0.60-0.70 | 0.90-1.2 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
| ZW-4 | B2 | 0.70-0.85 | 0.70-0.80 | 0.17-0.37 | 0.2-0.7 | ≤0.03 | ≤0.03 |
| ZW-5 | 75SiMn | 0.70-0.90 | 0.70-1.20 | 0.4-0.8 | ≤0.25 | ≤0.03 | ≤0.03 |
| ZW-6 | Wear-resistant Alloy | 0.50-0.65 | 0.4-1.0 | 1.4-1.8 | 0.9-1.2 | ≤0.03 | ≤0.03 |
Type and Chemical Composition of Cast iron grinding media Ball
| NAME | BRAND | CHEMICAL COMPOSITION(%) | ||||||
| C | Si | Mn | Cr | Mo | P | S | ||
| High Chromium Cast Ball
| ZQCr26 | 2.0-3.4 | ≤1.2 | ≤1.5 | 22-28 | ≤1.5 | ≤0.10 | ≤0.10 |
| ZQCr20 | 2.0-3.4 | ≤1.2 | ≤1.5 | 17-22 | ≤1.5 | ≤0.10 | ≤0.10 | |
| ZQCr17 | 2.0-3.4 | ≤1.0 | ≤2.5 | 15-17 | ≤1.5 | ≤0.10 | ≤0.10 | |
| ZQCr13 | 1.7-3.4 | ≤1.0 | ≤2.5 | 11-14 | ≤1.5 | ≤0.10 | ≤0.10 | |
Physical Property of Forged steel grinding media Ball
| Name | Material | Impact Test(Ak.J/cm²) | Endurance Test Times(5m/T) | Surface Hardness (Φ25mm- Φ60mm) | Core Hardness (Φ25mm- Φ60mm) | Surface Hardness (Φ70mm- Φ100mm) | Core Hardness (Φ70mm- Φ100mm) | Breakage |
| ZW-1 | 50Mn | ≥12 | ≥10000 | ≥56 | ≥35 | ≥56 | ≥28 | <1% |
| ZW-2 | 60Mn | ≥13 | ≥10000 | ≥58 | ≥38 | ≥58 | ≥29 | <1% |
| ZW-3 | 65Mn | ≥15 | ≥12000 | ≥60 | ≥42 | ≥60 | ≥30 | <1% |
| ZW-4 | B2 | ≥17 | ≥12000 | ≥60 | ≥52 | ≥60 | ≥50 | <1% |
| ZW-5 | 75SiMn | ≥16 | ≥12000 | ≥60 | ≥50 | ≥60 | ≥48 | <1% |
| ZW-6 | Wear-resistant Alloy | ≥17 | ≥12000 | ≥60 | ≥54 | ≥60 | ≥52 | <1% |
Physical Propertof Casting grinding media Ball
| MAME | BRAND | HARDNESS | IMPACT VALUE ak(J/cm2)
| METALLOGRAPHIC ORGANIZATION
| BALLS | |
| FATIGUE LIFE | ||||||
| QUENCHING STATE(A) | NO- QUENCHING STATE(A) | IMPACT | ||||
| High Chromium Casting Ball
| ZQCr26 | ≥60 | ≥45 | ≥4.0 | M+C | ≥8000 |
| ZQCr20 | ≥60 | ≥45 | ≥3.5 | ≥8000 | ||
| ZQCr17 | ≥60 | ≥49 | ≥3.0 | ≥8000 | ||
| ZQCr13 | ≥60 | ≥50 | ≥2.3 | ≥8000 | ||
Grinding Media Packaging
Big bags (1000Kg Per Bag)
Steel drums (850~920Kg Per Drum)
Grinding Media Balls Applied Fields
1. Mining
2. Cement Plants
3. Chemical Industries
4. Power Stations
Shipping and delivery
Port of loading:Qingdao Port,China
Delivery time : Normally 2-3 weeks after down payment received.
Partial shippment allowed
FAQ
· Payment terms : T/T (30% DP,balance against copy of B/L.; L/C
· Samples : Free samples are provided for test before trial order
· MOQ : 1 Ton
For more information about our products ,Pls feel free to contact us.
TEL: +86 15588873848
Contact : Jessise