Jinan Zhongwei Casting And Forging Grinding Ball Co.,Ltd
Jinan Zhongwei Casting And Forging Grinding Ball Co.,Ltd 18 Years focus on development and production of grinding media Casting quality with strength, Forging glory with integrity
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Wholesale and Customized High Chrome Forged Grinding Mining Balls for Milling
Forged steel balls are made by heating the metal to a suitable temperature, applying pressure to the metal blank by forging, causing it to undergo plastic deformation to obtain steel balls with certain mechanical properties, shapes and sizes. This process can eliminate defects such as loose casting produced during the smelting process, optimize the microstructure, and preserve the complete metal flow line, so that the mechanical properties of the forging are better than those of the castings of the same material
| Material | Chemical Elements | |||||
| C | Si | Mn | P/S | Cr | Hardness (HRC) | |
| 45# | 0.42-0.50 | 0.17-0.37 | 0.5-0.8 | <0.035 | <0.25 | 60-65 |
| 60MN | 0.55-0.65 | 0.17-0.37 | 0.7-1.0 | <0.04 | <0.25 | 58-63 |
| B2 | 0.72-0.85 | 0.17-0.37 | 0.7-1.0 | <0.04 | 0.4-0.6 | 55-58 |
| B3 | 0.58-0.66 | 1.3-1.9 | 0.65-0.8 | <0.025 | 0.7-0.9 | 56-65 |
| B6 | 0.97-1.03 | 0.2-0.3 | 1.0-1.1 | <0.025 | 0.5-0.6 | 61-65 |
|
Material
|
25mm-50mm HRC |
60mm-90mm HRC |
100mm-125mm HRC
| 130-150mm HRC | ||||
| Surface | Core | Surface | Core | Surface | Core | Surface | Core | |
| C45 | 55-58 | 55-58 | 50-68 | 23-30 | 48-52 | 22-26 | 48-52 | 22-25 |
| 60Mn | 58-62 | 55-60 | 58-62 | 30-36 | 57-61 | 26-32 | 57-61 | 26-30 |
| B2 | 60-64 | 58-64 | 57-64 | 45-60 | 55-60 | 38-48 | 55-60 | 38-42 |
| B3 | 62-65 | 60-65 | 60-65 | 58-65 | 56-65 | 50-62 | 56-63 | 50-55 |
| B6 | 62-65 | 60-65 | 61-65 | 58-65 | 60-63 | 50-62 | 61-63 | 50-55 |
1) Traditional Forged
Raw material →Cutting →Heating → Water quenching → Tempering
2) Auto Hot Rolling
Raw material →Hot Rolling Mill → Water Quenching → Tempering
| Testing | Jinan Zhongwei established in 2000, leading manufacturer and exporter of grinding balls in China |
| Production Capacity | Annual output is 50000 tons to 80000 tons |
| Breakage Guarantee | ≤0.5-1.0% |
| Impact | >12 |
| Exported Countries | 20 more countries including UAE, Zambia, South Africa, Peru, Chile, Australia, UK, USD, Turkey |
| Wear Resistance | Better than cast ball with longer service life |
| Impact Toughness | >12 joules |
| Surface Quality | Smooth surface without pouring mouth, sand hole, and ring band |
| Breakage Rate | <0.5% |
| Product Name | Wholesale and Customized High Chrome Forged Grinding Mining Balls for Milling |
ZW Forged Grinding Ball is a high-quality product designed for various industrial applications. The product is suitable for use in a wide range of scenarios due to its durability, reliability, and performance. Here are some Product Application Occasions and Scenarios for the Forged Grinding Ball:
1. Mining Industry: The Forged Grinding Ball is ideal for use in the mining industry for crushing and grinding purposes. It is widely used in mining operations for processing ores and minerals efficiently.
2. Cement Plants: The Forged Steel Ball is essential in cement plants for grinding clinker and other materials to produce cement. It offers high wear resistance and long-lasting performance, making it a reliable choice for cement manufacturing.
3. Power Stations: Forged Iron Ball is commonly used in power stations for coal grinding applications. Its high hardness and impact toughness make it suitable for handling abrasive materials in power generation facilities.
4. Chemical Industry: The Forged Grinding Ball is also utilized in the chemical industry for grinding chemical compounds and materials. Its breakage guarantee ensures minimal wastage and consistent performance in chemical processing operations.
5. Construction Sector: In the construction sector, the Forged Steel Ball is used in construction material production processes such as crushing and grinding of raw materials. Its high-quality material and manufacturing process make it a reliable choice for construction applications.
6. Recycling Plants: Forged Grinding Ball finds applications in recycling plants for shredding and grinding waste materials. Its robust design and breakage guarantee make it suitable for handling various types of recyclable materials effectively.
ZW Forged Grinding Ball, with model numbers 45#, 60Mn B2, B3, B4, is certified with ISO9001:2008 and originates from Jinan city, Shandong province, China. The product has a minimum order quantity of 25 tons, and the price is negotiable based on the order quantity. With an annual output of 50000 tons, the Forged Grinding Ball is supplied in container bags and steel drums with a delivery time of 1-3 weeks after the advance payment.
The product undergoes inspections from SGS, BV, and TUV to ensure quality and performance. It is exported to over 20 countries, including UAE, Zambia, South Africa, Peru, Chile, Australia, UK, USD, and Turkey. The Forged Grinding Ball belongs to the product category of Forged Grinding Ball and is made from high-quality raw steel material, providing excellent durability and performance. With a breakage guarantee of ≤0.5-1.0%, the Forged Grinding Ball is a reliable choice for various industrial applications.
Our Product Technical Support and Services for Forged Grinding Ball include:
- Expert guidance on selecting the appropriate grinding ball for your specific needs.
- Assistance with installation and maintenance to ensure optimal performance.
- Troubleshooting support to address any issues that may arise during use.
- Training programs to help customers maximize the efficiency and lifespan of the grinding balls.
- Regular updates on new developments and innovations in the field of grinding ball technology.
inan Zhongwei established in 2000 , we are a leading manufacturer and professional exporter grinding balls in China.
Our company covers an area of 15000 square meters, now we have 150 staff, including 13 technical staff. Annual output is 50000 tons to 80000 tons .
Main products : forged steel ball, cast iron ball ,grinding rod, cylpebs
We have exported to 20 more countries, UAE, Zambia,South Africa, Peru, Chile, Australia, UK, USA, Turkey and so on.
Quality control for each production shift (4hours/Shift);
Hardness, chemical elements and impact testing after production for each production shift;
SGS –third party testing before each delivery
Product Packaging:
Each Forged Grinding Ball is carefully packed in individual boxes to ensure safe transportation and handling. The boxes are labeled with product information and specifications for easy identification.
Shipping:
Our Forged Grinding Balls are shipped in sturdy cartons to protect them from damage during transit. We work with trusted shipping partners to ensure timely delivery to our customers.
Q1. Can I have a sample order?
A: Yes, we welcome sample order to test and check quality.
Q2. Do you have any MOQ limit for the order?
A: 1ton MOQ.
Q3. How to proceed an order ?
A: Firstly let us know your requirements or application.
Secondly We quote according to your requirements or our suggestions.
Thirdly customer confirms the samples and places deposit for formal order.
Fourthly We arrange the production.